Can a screw fastening robot handle different screw sizes?

Aug 02, 2025

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Yes, many screw fastening robots are designed to handle different screw sizes by using modular components like feeders and drivers that can be swapped out quickly, allowing for fast changeovers between various screw types and sizes. These systems offer flexibility in manufacturing by adapting to a wide range of screw sizes and lengths.

How they accommodate different sizes:

  • Modular Feeders: Specialized feeders and drivers can be adapted or swapped to accommodate different screw sizes and types.
  • Swapping Components: Components like the feed head and bit adapter can be changed quickly on the same work cell to accommodate new screw sizes, shapes, or lengths.
  • Smart Systems: Advanced robotic systems can include features like a CCD vision system that automatically detects screw hole positions. Some systems can even handle screws up to M6.
  • Internal Retraction: Some robotic screwdrivers have a built-in retraction feature that pulls screws inside the tool when moving, simplifying programming and reducing robot arm movement.

Limitations and considerations:

  • Specialized Feeder Systems: For highly specialized screws or requirements that don't match common types, a more specialized feeder system may be necessary.
  • Accuracy Required: For robotic systems to perform reliably, the location and alignment of the parts being worked on must be consistent.
  • Part Fitment: The screw's head shape must be suitable for automated handling. Slotted or flathead screws can be more difficult for machines to handle than hex or Torx heads.
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